How to Choose a Silicone Sealant

Silicone sealant is a type of adhesive, most often used to create a watertight or airtight seal at the joint between two surfaces. You might also see silicone sealant referred to as silicone glue in some places. The generic term caulk or mastic is often applied to many types of products including silicone sealant, along with numerous other popular sealants and adhesives.

Silicone sealants typically have a liquid, gel-like consistency when first applied. This then cures to a more robust, rubber-like texture after being allowed to dry out under suitable temperature and humidity conditions over a period of time. Once cured in this way, silicone sealant products achieve the consistency of a durable yet flexible solid silicone rubber.

It’s commonly sold in a standalone squeeze tube for manual application by hand, but it’s also equally popular in larger, rigid cartridge formats. The latter is suitable for insertion into a handy applicator device, such as a sealant gun or dispensing syringe, which can often help to give a neater finish.

In this guide, we will take a closer look at exactly what silicone sealant is and give a general overview of the sorts of silicone products that are available for creating tough, waterproof seals around walls, tiling, windows and fixtures. We’ll also look at how and where these products are best used and answer some general FAQs about applying and maintaining silicone sealants in various locations.

Uses of Silicone Sealant

As noted above, one of the most common silicone sealant uses is for creating a waterproof, airtight join between two surfaces or angles. More often than not, this will be in a well-used location that requires the creation of a durable yet somewhat elastic seal in order to keep out unwanted air or moisture.

Silicone sealants are often chosen over other kinds of sealants, adhesives and caulks because of their improved flexibility and durability. Once cured, they create a tough yet slightly elastic bond that holds its shape extremely well over time and remains relatively inert at both higher and lower extremes of temperature.

These qualities tend to make silicone the ideal material choice for creating hardwearing, long-lasting seals and joins in frequently used or particularly harshly exposed areas and environments. The rubbery nature of dried silicone seals makes them especially good at providing cushioning between surfaces liable to move, either because of mechanical forces or through expansion or contraction caused by moisture and temperature variations.

In general, uses of silicone sealants tend to fall into one of four main categories. These are home repairs and maintenance, construction sealing and adhesion, glass and plastic bonding in craft or pet projects (including terrarium and aquarium seals), and manufacturing or production uses across a wide range of products, including electronics, appliances and automobiles.

Typical examples of locations where sealing with silicone glues is especially commonplace might include:

· Window seals

· Door seals

· Shower or bath sealing and edging

· Cooker seals

· Fridge seals

· Plumbing joints

· Electrical repair

· Wire entry seals

· Junction protection

Besides its physical material properties, there are many other good reasons why professionals and DIY hobbyists alike often choose silicone sealants over the many other types of adhesives and mastics on offer (such as polyurethane sealants and acrylic adhesives).

For one thing, the reliability and stability of a silicone seal once cured is particularly impressive. They’re also very easy to use, enabling the user to create a waterproof join with minimal effort thanks to their quick and simple application. The curing process is fuss-free, requiring little further input from the user except to wait for the liquid gel to set itself in place.

Silicone sealants are often weather-proof, and different sorts of products can withstand a wide range of demanding conditions, both indoors and outdoors. They’re chemically unreactive, do not promote mould growth, and they bond effortlessly to many other different surfaces and other materials thanks to the inclusion of specially formulated adhesive compounds.

Different Types of Silicone Sealant

Silicone sealants come in a range of different colours such as black, grey, white and clear. They typically come in a cartridge or tube, and many have a nozzle for precise bead application. There are squeeze tubes which are used for application by hand or rigid tubes for use with a sealant gun.

Silicone sealants typically fall into one of two main categories, namely neutral cure and acid cure (or acetoxy) variants. The latter is great for non-porous surfaces like glazed tiles and glass, but you’ll probably want to stick to neutral-cure silicone for working with wood or scratchable plastics and metals, as the acidic variants can cause corrosion or damage when applied directly to less suitable materials.

High-modulus sealants tend to cure faster and harder and emit a slight vinegary smell as they cure. Most acetoxy silicone sealants are high modulus, while most neutral cure varieties will typically be low modulus, with very little odour and a slightly slower curing process resulting in a more flexible, elastic seal.

The majority of silicone sealant products tend to be multi-purpose. They can normally be used in a wide variety of general applications and are suitable for creating bonds with many surface materials. Sanitary silicone sealants are best for wet applications, for example in bathrooms, because they are more stubbornly resistant against mould and mildew growth.

A key aspect that you should always consider when purchasing caulks and mastics is whether or not a given product is explicitly listed as being an indoor/outdoor silicone sealant. You should also bear in mind any specific operating temperature ranges included in the product instructions.

While silicone sealant broadly tends to be a strong performer in both warmer and colder climates (especially once cured), the presence of excessive heat or cold during the actual application process itself can sometimes affect an adhesive’s ability to cure evenly and neatly around a join. This is a particularly important consideration for any seals that need to remain completely waterproof or airtight.

Many different types of mastics, glues and caulks are advertised as having chemical formulas that support specific usage scenarios. Popular examples are waterproof silicone sealant, quick-drying silicone sealant, and high elongation variants. Other labels and features you might see on sealant packaging or in manufacturer guidelines could include the following:

· Flexible

· Fungus/mildew resistant silicone

· High elasticity

· High strength

· High temperature

· Low shrinkage

· Low modulus

· Low odour

· Non-corrosive

· Non-flammable

· Tack-free